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DRIVETRAIN OVERVIEW
As my Vanagon is equipped with a manual transmission,
I will confine my comments here to manual
trannies. As on most vehicles, the
engine's output shaft is mated to a …
Clutch
Evidently, some very early models of the Vanagon utilized a mechanical
cable to operate the clutch release, while all later models used a
master-and-slave-cylinder hydraulic system to connect the clutch pedal
with the release mechanism located in the gearbox and bellhousing.
The hydraulic system is self-adjusting, and
generally requires no
maintenance other than maintaining proper fluid levels in the
reservoir, which is shared by the brake system. Periodically inspect
the system components for evidence of leaks, in which case they must be
replaced, and replace the fluid with fresh fluid every two years (same
with the brake fluid). The clutch itself is of the single-plate
diaphragm type, with
a spring-cushioned hub to prevent judder upon takeup.
Manual Gearbox
From the
clutch, power is transmitted to the gearbox through four or five
synchromesh forward gears and a reverse gear. Because the engine and
gearbox are located at the rear of the van, and you by necessity are in
the front, shifting is accomplished via a lever which actuates a rather
long and convoluted series of rods and joints, all hanging on the
bottom of the van and subject to lots of water and salt and dirt.
Occasional cleaning and lubrication will keep the linkages functioning
smoothly.
Transmission
maintenence generally consists only of periodic inspection for leaks
and proper fluid levels. VW claims the transmission fluid never needs
to be changed, but many owners opt instead to drain and refill every
60- or 90,000 miles.
Axle Shafts
Power
from the integrated gearbox & differential drives the wheels
through a pair of axle shafts, each end of which is supported by a
constant velocity (CV) joint. These typically require no more
maintenance than periodic inspection for split or damaged rubber boots.
If dirt is allowed to contaminate these joints, or if too much grease
is flung out of them, they will begin to wear, making distinctive
rumbling or grinding sounds or vibration, especially when going around
corners.
The
manuals claim that if the boots are in good shape, no maintenance is
required, but some owners believe in cleaning and repacking these
joints every 60,000 miles or so.
Wheels
The wheels on the bus go round and round, assuming they have been
properly maintained. Periodically check the condition of the rear wheel
bearings by giving the wheels a firm wobble: side to side and top to
bottom. Looseness indicates the bearings need adjustment or perhaps
replacement. Fairly simple ball- and tapered-roller bearings, these are
easily inspected, lubed, or replaced.
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